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THE BUILD
Inside the Project
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Devices per hour
3,000+
Dose accuracy
±2%
Dose verification
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A global pharmaceutical company was launching a new dry powder inhaler platform for their respiratory portfolio. The device required precise powder dosing and delicate component handling, with full FDA validation and the ability to scale production as market demand grew.
Haumiller developed a continuous motion assembly system specifically designed for the unique challenges of DPI manufacturing. The line integrates powder handling, multi-component assembly, and quality verification in a streamlined process.
The system featured:
Precision powder dosing stations with environmental controls. Continuous motion assembly for high throughput. Multi-stage vision inspection for dose verification. GAMP5-compliant controls with complete audit trail. Humidity-controlled environment for powder stability. Full IQ/OQ/PQ documentation and validation support.
The assembly system achieved validation on schedule, enabling our client to meet their product launch timeline. The line's flexibility has allowed them to accommodate device design iterations while maintaining production targets.
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